Proper Use Extends Life of Ultra Torq Torque Wrenches

February 25, 2026

último blog da empresa sobre Proper Use Extends Life of Ultra Torq Torque Wrenches

In modern industries that rely heavily on precision equipment and complex machinery, bolt fastening is no longer a simple operation but a critical factor affecting equipment performance, safety and reliability. Torque wrenches, as the core tools for controlling bolt fastening force, play an indispensable role across multiple sectors.

Principles and Applications

Ultra Torq torque wrenches are designed to apply precise torque to bolts, nuts or other fasteners. Their operation is based on two fundamental principles:

1. Lever Principle

The wrenches utilize lever mechanics to amplify applied force, with handle length and applied force jointly determining the final torque value. Longer handles enable greater torque with less force. Constructed from high-strength materials, these tools maintain accuracy even under heavy loads without bending or fracturing.

2. Elastic Deformation Principle

An internal spring mechanism undergoes measurable deformation when force is applied. Through precision calibration, this deformation correlates linearly with torque output, ensuring reliable and accurate readings.

These tools find extensive application in:

  • Mechanical Manufacturing: Critical for assembling engines, gearboxes, pumps and valves where proper fastening ensures optimal performance and longevity.
  • Automotive Maintenance: Essential for tire changes, engine repairs and suspension work where precise torque prevents safety hazards.
  • Aerospace: Vital for aircraft and spacecraft assembly where any fastening error could have catastrophic consequences.
  • Construction: Crucial for structural steel connections, piping systems and equipment installations where proper fastening ensures building integrity.
Eight Fundamental Usage Principles
1. Avoid Over-Clicking

Multiple audible clicks indicate excessive torque application. Operators should cease force immediately upon the first click. Digital displays on advanced models provide real-time torque monitoring.

2. Counterclockwise Operation

Many models only provide accurate torque measurement in clockwise direction. Verify specifications before counterclockwise use to prevent torque control failure.

3. Proper Storage

For extended non-use periods, adjust to minimum scale (never zero) to prevent spring deformation while maintaining internal component alignment.

4. Torque Adjustment

Always reference manufacturer specifications and gradually increase from lower values to prevent damage. Both under-torquing and over-torquing compromise joint integrity.

5. Lock Settings

Engage locking mechanisms when available to prevent accidental torque setting changes during repetitive operations.

6. Loosening Bolts

While capable of loosening, never exceed maximum torque limits. For stubborn fasteners, switch to impact or hydraulic wrenches instead of forcing.

7. Loading Point Accuracy

Apply force precisely at marked handle positions to maintain calibration. Off-center application creates torque inaccuracies.

8. Handle Extension Prohibition

Never extend handles as this alters leverage ratios, compromises accuracy, and creates safety hazards. Select appropriately sized tools for high-torque needs.

Calibration and Maintenance

Regular calibration (minimum annually) ensures continued accuracy, with frequency adjusted based on usage intensity. Routine maintenance including cleaning, lubrication and inspection preserves optimal functionality.

Selection Criteria

When selecting torque wrenches, consider:

  • Required torque range
  • Measurement accuracy
  • Material durability
  • Ergonomic design
  • Safety features including overload protection

Proper operation and maintenance of these precision tools enhances work efficiency, ensures fastener reliability, and ultimately improves overall operational quality across industrial applications.