Cone Take-Up Machine Efficient Design For High-Speed Wire Collection

Cone Take-Up Machine Efficient Design For High-Speed Wire Collection

1. Professional Wire Collection Performance​​

• Handles wire diameters from 0.5mm to 10mm

• Maximum winding speed of 1500m/min

• Maintains consistent tension (±2% variation)

​​2. Industrial-Grade Construction​​

• Heavy-duty steel frame with vibration damping

• Precision-balanced cone spindles

• Corrosion-resistant components

​​3. Advanced Control Features​​

• PLC control with touchscreen interface

• Automatic diameter compensation

• Real-time tension monitoring

​​4. Ergonomic Design Advantages​​

• Centralized control panel

• Quick-release spindle mechanism

• Low noise operation (<70dB)

​​5. Comprehensive Applications​​

• Ideal for winding:

  • Copper wire

  • Aluminum wire

  • Steel wire

  • Alloy wires

  • Specialty cables

​​6. Low Maintenance Operation​​

• Self-lubricating bearings

• Easy-access service points

• Minimal moving parts

​​7. Productivity Enhancements​​

• 25% faster than traditional winders

• Continuous operation capability

• Reduces material waste by 10%

​​8. Production Line Ready​​

• Compact footprint (2m x 1.5m)

• Compatible with standard wire drawing machines

• Quick changeover between wire sizes

​​9. Professional Certifications​​

• Meets DIN 3110 standards

• CE safety certified

• Recommended by wire industry experts

​​10. Long-Term Value​​

• 60,000+ hour service life

• Reduces labor costs by 35%

• Improves product consistency

​​11. Power Options​​

• 380V/220V AC motors

• Energy-efficient servo drives

• Optional frequency control

​​12. Environmental Benefits​​

• Energy recovery system

• 95% recyclable materials

• Low power consumption

​​13. User-Friendly Features​​

• Automatic fault detection

• Production data logging

• Remote monitoring capability

​​14. Package Contents​​

• Take-up machine main unit

• Set of cone spindles (3 sizes)

• Control system with HMI

• Operation manual

​​15. Industry Applications​​

• Wire drawing mills

• Cable manufacturing

• Electrical component plants

• Automotive wire suppliers

• Metal processing facilities

​​16. Performance Advantages​​

• Maintains ±1.5% tension consistency

• Handles 3x more material than manual winders

• Adaptable to various wire types

​​17. Technical Innovations​​

• Patented cone alignment system

• Smart vibration control

• Automatic wire guiding

​​18. Purchase Options​​

• Available through industrial suppliers

• Custom configurations

• Turnkey installation

​​19. Training Resources​​

• VR operation training

• On-site instruction

• 24/7 technical support

​​20. Quality Assurance​​

• Laser-calibrated components

• 2-year warranty

• ISO certified manufacturing